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ESCATEC at a glance
Everything you need to know about our company in one handy guide.
Everything you need to know about our company in one handy guide.
Interactive electronic documentation, multi-language work instructions, and robust variant management controls are just some of the lean principles driving our quality-controlled production lines.
We have considerable experience establishing lean lines to produce complex mechatronic assemblies. These assemblies can be resourced by between two and ten operators depending on live customer demand. We operate 24-hour replenishment through line-side KanBan-based pull systems which are supported by bar-code tracking to provide real-time operational information.
Many of the mechatronic assemblies produced by ESCATEC require some form of wire or cable interconnections between boards and sub-assemblies. These can be via cable looms and harnesses or point-to-point wiring. We are often called on to produce machines that require critical cable routing, so that the moving parts may function safely. In addition, we also undertake electrical wiring of switch and instrument panels, as well as 19" rack systems and sophisticated control cabinets.
When required, skilled, time-served wiremen use customers' technical drawings, internally created build packs, and test specifications to develop fully integrated rackmount solutions. Our high level of accuracy means we capture every detail of the control cabinet configuration and hardware, making our services ideal for OEMs looking for multiple identical electrical installations. Any metalwork modifications to the control cabinets themselves can be carried out in-house, and our testing capabilities comprise continuity, high-voltage flash, and PAT testing.
Software upload, verification, and execution is carried out within the scope of ESCATEC’s robust revision control system. We understand the importance of traceability and can provide historical records of both hardware and software revisions for specific products we build when requested.
ESCATEC has a breadth of experience gained from producing simple point-to-point cables and straightforward looms to multi-component assemblies and complex looms. We can process cable from 36AWG to 6AWG for use in demanding environments, including medical, surgical, or high-end audio.
Whether your requirement is for a single-ended wire or a full harness complete with connectors, switches, and fuses, you can be confident that we will provide a high-quality service that is right the first time.
ESCATEC collaborated with a global leader specialising in material handling solutions to overcome production challenges and achieve operational excellence. Our tailored approach and scalable solutions ensured that the client met tight timelines and exceeded performance expectations, resulting in a transformative outsourcing model that bolstered the client’s global market position.
Outsourcing your manufacturing can deliver tangible results to your business. However, the process is often more complex than many organisations first realise.
