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ESCATEC at a glance
Everything you need to know about our company in one handy guide.
Everything you need to know about our company in one handy guide.
This Resources Hub provides practical guides, explainers, and insights on electronics manufacturing services (EMS), including design, supply chain, new product introduction (NPI), and lifecycle management.
Written by experts with over 30 years in mechatronics outsourcing, this guide shows OEMs how to cut time to market and reduce production risk through the right EMS partnership. It's a practical read for anyone shaping the next generation of smart parking, HVAC control, or connected energy systems.
Agtech OEMs are building the sensors and robotics that will feed a growing population, but scaling delivery takes the right manufacturing partner. This guide covers everything from selecting and qualifying a partner to managing a seamless operational transfer.
Everything you need to know about ESCATEC in one place: who we are, where we manufacture, and what we do. This guide covers our history, values, global facilities, and full manufacturing capabilities, from design and development through to factory transfers and sustainability commitments.
Outsourcing your manufacturing can deliver real results, but the process can be more complex than it first looks. This guide sets out the practical steps for choosing the right EMS partner, from writing your RFQ to getting your first build right.
Outsourcing can deliver real financial and operational benefits, but it's a strategic decision with long-term consequences. This guide offers board-level perspective on the reasons to outsource, the impact on people and customers, and how to weigh the risks properly.
Maintaining quality while driving new cost savings takes a structured approach. This guide walks OEMs through the value engineering process, from function analysis and workshop facilitation to turning ideas into practical, trackable proposals for change.
Supply chain transparency and resilience have never mattered more in electronics manufacturing. This guide covers what great supply chain management looks like, from supplier assessment and demand forecasting to risk mitigation and sustainability.
Testing isn't something you bolt on after a product's been made. This guide explores seven types of test, from in-circuit and flying probe to functional and electrical safety testing, and how each one catches defects before they reach the customer.
The decision to outsource product design isn't one to take lightly, it shapes a product's viability for years to come. This guide compares four strategies, keeping design in-house, working with an ODM, an EMS partner, or a design house, so OEMs can weigh up the pros and cons of each.
Picking up the phone too early, or too late, can cost you time and momentum. This guide covers what to have in place before contacting an EMS provider, from timing and readiness to what a typical selection process looks like.
The traditional EMS tier system sorts suppliers by annual revenue alone, which doesn't tell OEMs much about fit. This guide offers a better way to categorise providers, by complexity, technical capability, lifecycle stage, and markets served.
Outsourcing brings real benefits, reduced risk, better productivity, and lower costs, but it's not without pitfalls. This guide covers the practical decisions involved, from how much to outsource to the hidden costs of keeping manufacturing in-house.
Quality, consistency and delivery are the three pillars every OEM is judged on, yet many struggle to hit all three at once. This guide explains what QCD really means and how the right EMS partner can help you achieve it across box build, cabinet build, and electro-mechanical assembly.
Rising costs and eroding profits mean OEMs can't keep designing and manufacturing the same old way. This guide introduces VA/VE, its origins, the myths versus the reality, and why it's more than just a crude cost-cutting tool.
Medical device production cycles have accelerated by 50% in five years, and few OEMs have the in-house resource to keep pace. This guide looks at how MedTech developers can work with EMS providers to deliver faster, more efficient new product introductions.
A leading manufacturer of premium smart water control systems needed to support products that stay installed in homes for decades, with spares and support long after launch. This case study shows how ESCATEC manages around 100 active product variants, from PCBA to live water testing.
A major UK traffic infrastructure provider needed a partner who could build no two controller cabinets the same, without risking costly delays to road closures and installation crews. This case study shows how ESCATEC has supported high-mix, configuration-driven manufacturing across thirteen depots since 2011.
OEMs with growing product portfolios and converging technologies need supply chains that can handle thousands of unique components. This case study shows how ESCATEC brings 40+ years of experience to managing high-mix, multi-configuration product families with control, resilience, and scale.
A global leader in self-service bag drop and check-in technology needed a partner who could handle unpredictable airport projects, each with its own kiosk configuration. This case study shows how ESCATEC scaled electromechanical assembly, flexing production up and down without compromising quality.
A global smart metering OEM needed precision gear stacks and delicate light pipes assembled with zero room for error, at hundreds of thousands of units a month. This case study shows how ESCATEC introduced automated screwing, robotic testing, and precision printing to boost consistency.
OSRAM needed a working prototype of its light therapy smart glasses ready for a trade show in just four months. This case study shows how ESCATEC took ownership of electronics, firmware, and system integration to deliver the world's first app-controlled Human Centric Lighting wearable, on time.
Managing nearly 100 product variants with wildly different order volumes takes more than good planning. This case study shows how ESCATEC has supported a global lighting control leader since 2010, combining PCBA, box-build assembly, and injection moulding under one roof.
Manual screwing, gluing, and testing only stretches so far when demand keeps growing and floor space doesn't. This case study shows how ESCATEC introduced targeted automation across jigs, screwing, and de-panelling to help a global access control leader scale output across 150 product variants.
Capturing millions of images per second generates serious heat, and SI Sensors needed a custom ceramic package mounted with micron-level accuracy. This case study shows how ESCATEC co-developed bespoke jigs and processes to take it from prototype to high-yield production.
A bulky inhaler with poor temperature control wasn't going to work for patients managing chronic disease. This case study shows how ESCATEC engineered precise heating control and simplified the design from seven parts to four, taking it from prototype to FDA and ISO 13485 ready production.
Lives depend on vaccines staying within temperature range, especially on the last mile of the cold chain. This case study shows how ESCATEC helped Berlinger scale its single-use Q-Tag data loggers to nearly 300,000 units a year, without compromising reliability or cost.
A LiDAR sensor's lens stack needs to align to within microns, or its accuracy suffers. This case study shows how ESCATEC developed an automated passive alignment process achieving sub-10 micron precision, without the cost and complexity of active alignment.
Chips 4 Light needed a 20° beam angle in a module small enough for drones, with no room for optical compromise. This case study shows how ESCATEC's TIR lens technology and thermal engineering took the Sevengine LED module from prototype to volume production.
A leading OEM in material handling solutions wanted to expand into new markets, but needed a partner able to match its scale. This case study shows how ESCATEC's UK and European facilities helped standardise build quality so they could expand with confidence.
A market-leading packaging equipment OEM needed orders placed by 2pm shipped the same day, with zero room for error. This case study shows how ESCATEC built a same-day fulfilment model, managing procurement, lean production, and global shipping without the OEM ever touching its own product.
Broadcom needed a miniaturised package for its cutting-edge 3D-ToF sensor, on a tight timeline in a fast-moving market. This case study shows how ESCATEC's packaging and optical engineering expertise took the project from initial contact to mass production in just over two years.
The beam deflector at the heart of Blickfeld's Qb2 sensor demanded micron-level precision and a complex PCB design. This case study shows how ESCATEC's micro-assembly expertise helped scale the world's first 3D LiDAR sensor with WiFi and software built in to over 10,000 units a year.
A micro speaker thin and flexible enough to sit on the eardrum needs specialist handling few manufacturers can offer. This case study shows how ESCATEC supported Vibrosonic's Hearing Contact Lens® with miniaturisation, bio-compatible coatings, and ISO 13485 and FDA-compliant production.
Pumping oxygenated air in and out of an open airway during surgery leaves zero margin for error. This case study shows how ESCATEC delivered an end-to-end solution for the Twinstream™ Multi Mode Respirator, from technical design through to ISO 13485 compliant manufacture.
Unilever wanted a capsule machine that could identify and adapt to over 30 tea blends. This case study shows how ESCATEC set up a new HACCP-compliant factory in Malaysia and worked across its Swiss and Malaysian teams to bring the T.O by Lipton™ machine to market.
Breathe ilo needed to scale from a successful German launch to international demand, while meeting ISO 13485, FDA, and GMP standards. This case study shows how ESCATEC's value engineering and global facilities supported the transition from low to high-volume manufacturing.
The world's first COVID vaccine needed round-the-clock temperature monitoring at ultra-low temperatures, with no room for delay. This case study shows how ESCATEC scaled Controlant's data logger production through automation, reaching 170,000 units a month with a 99.99% success rate.
A previous manufacturing partner had struggled for months to mount an electronic module into a titanium housing. This case study shows how ESCATEC's Swiss team resolved the design issue and took the watch from prototype to volume production in just six months.
A global industrial technology company found its Asian manufacturing base no longer matched its growing European customer base. This case study shows how ESCATEC rebalanced the supply chain around a Bulgarian hub, cutting lead times from months to weeks without disrupting production.
Ageing components and mature tooling make it hard to keep a well-established product range running smoothly. This case study shows how ESCATEC combines proactive supplier management with in-house moulding, assembly, and testing to keep around 10,000 units a month moving for a long-standing ventilation customer.
Good supply chain management isn't a mystery, but it does demand rigour. This guide covers what to look for in an EMS partner's supply chain practice, from supplier selection and demand forecasting to regulation, sustainability, and counterfeit part detection.
Outsourcing electronics manufacturing touches every part of your business, from people and plant to product design and logistics. This guide walks through the full process: finding and vetting an EMS partner, managing the NPI process, testing, and outsourcing outbound logistics.
Design and engineering, NPI, box build, mechatronics, machining, moulding, and supply chain: this video brings the full ESCATEC picture together in under four minutes. See how 40 years of experience and 2,000 people across ten facilities in six regions connect into one vertically integrated partner.
Building a complex mechatronic system usually means juggling several suppliers. This video shows how ESCATEC brings mechanical, electronic, and software expertise together under one roof, from machining and PCBA to cabling and injection moulding, right through to configure-to-order logistics.
Most OEMs treat injection moulding as a separate supplier on a separate schedule. This video shows how ESCATEC treats it as part of the same manufacturing ecosystem, from mould design to final assembly, without adding another supplier to your list.
Design and development can get complicated fast, from early concept through to production-ready design. This video shows how ESCATEC's engineering teams support clients across that full journey, whether you need end-to-end design and manufacturing or specialist support at a critical milestone.
Machining tolerances are unforgiving, and the gap between a capable partner and an adequate one shows up fast. This video takes you inside ESCATEC's in-house Haas machining centres and strategic partnership with Castle Engineering s.r.o., covering full material traceability and specialist finishing.
Microelectronics are the invisible engine behind modern innovation, from everyday devices to the most advanced medical, industrial, and transportation technologies. This video shows how ESCATEC approaches microelectronics assembly, and why OEMs trust us with their most complex programmes.
Building products is only half the story, it's the people and careers that set ESCATEC apart. This video shows what it's like to join a global team of 2,000+ employees, with real opportunities to grow across engineering, manufacturing, supply chain, and more.
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