SOLUTION

Precision Microelectronics Manufacturing

ESCATEC provides microelectronics assembly for OEMs, including SMT, chip-on-board, wire bonding, die attach, active alignment, and cleanroom-controlled production, with an expert micro-assembly team based in Switzerland supported by our global manufacturing footprint.

Microelectronics with ESCATEC

ESCATEC provides microelectronics assembly for OEMs that need precise, cleanroom-controlled manufacturing for compact, high-performance devices, including Micro-Opto-Electronic-Mechanical-System (MOEMS)- related applications.

Our microelectronic services ensure faster time-to-market, cost-effective manufacture, scalability from prototype to high-volume production, and rigorous quality assurance and testing.

Key facts at a glance

  • Core capabilities & processes: SMT assembly, chip-on-board (COB), wire bonding, die attach, active alignment, cleanroom facilities, quality assurance, and testing.
  • Precision MOEMS: Die bonding capability to +/- 1um, bond-head changeover in under 30 minutes, wire bonding, glob top, dam (underfill), and optical clear encapsulation.
  • Industries served: High-End Consumer Electronics, Medical Devices, Transportation, Industrial Equipment.
  • Location/footprint: Micro-assembly team based in Heerbrugg, Switzerland, with strategically located global facilities across Malaysia and Europe. 
MOEMS

What microelectronics manufacturing services does ESCATEC provide?

ESCATEC provides a focused set of microelectronics manufacturing services for OEMs that need more than standard PCBA. Our precision micro-assembly services span SMT, chip-on-board, wire bonding, die attach, active alignment, cleanroom-controlled production, and quality assurance/testing.

Our comprehensive suite of microelectronics assembly services includes:

  • Surface Mount Technology (SMT) Assembly for efficient, high-density assembly.
  • Chip-on-board (COB) assembly for precise, compact electronic devices.
  • Wire bonding and Die Attach for secure interconnection and accurate die placement.
  • Active Alignment for precise and accurate micro-optic production requirements.
  • Cleanroom Facilities with contamination-control for microelectronics purity.
  • Quality Assurance and Testing are rigorously followed at every step of the assembly process.

 

How does ESCATEC support MOEMS and chip-on-board builds?

ESCATEC offers Micro-Opto-Electronic-Mechanical-System (MOEMS) development and manufacturing, with COB process steps including die bonding, wire bonding, and encapsulation methods including glob top, dam/underfill, and optical clear encapsulation.

Our die bonding equipment works to +/- 1um and bare chips can be picked and placed from blue tape, waffle packs, or gel packs. Additionally, our wire bonding machines are suitable for all wire bonding technologies, including gold ball and thin wire, with continuous monitoring and control of the bonding process.

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What industries and product types does ESCATEC support?

ESCATEC supports precision microelectronics programmes across sensing, imaging, photonics, and compact high-performance assemblies, serving OEMs in high-end consumer, Medical, Transportation, and Industrial markets.

Our microelectronics team has worked on a range of microelectronic products, including security camera modules, Time-of-Flight sensors, LiDAR systems, tyre pressure sensors, micro scanners, NIR spectrometers, and high-performance LED, laser, and lighting solutions.

Escatec-Consumer-Electronics

High-End Consumer Electronics

Escatec-Medical-Devices

Medical Devices

Escatec-Automotive

Transportation

Escatec-Industrial-Equipment

Industrial Equipment

Expert prototype-to-volume manufacturing

ESCATEC helps OEMs move from prototype to volume production by combining our microelectronics assembly with our end-to-end DfX, NPI, in-process quality controls, testing, and broader manufacturing support.

By aligning every stage in the product lifecycle more closely, ESCATEC can ensure a more controlled path to scale, with improved manufacturability, reduced risk, and faster progression into stable production.

Advantages of choosing ESCATEC’s microelectronics assembly services 


  • Faster Time-to-Market : Our efficient processes reduce lead times, getting your products to market sooner.
  • Cost-Effective Solutions : We offer competitive pricing without compromising on quality.
  • Scalability: From prototypes to high-volume production, we are able to scale to meet your future needs.
  • Quality Control : Our commitment to quality ensures your products are defect-free.
  • Customer-Centric Approach : Collaboration and communication are at the heart of our client relationships.

CASE STUDY

Scaling precision microelectronics with SI Sensors

CASE STUDY

Scaling precision microelectronics with SI Sensors

SI Sensors needed to move a complex ultra-high-speed image sensor from prototype assembly into repeatable production. ESCATEC combined microelectronics expertise, bespoke tooling, and micron-level assembly processes to manage thermal and structural demands. The result was a scalable production route built around reliability, precision, and long-term sensor performance.

Where are ESCATEC’s microelectronics capabilities located?


ESCATEC’s highly skilled micro-assembly team is based at our
Switzerland facility, which boasts a dedicated microelectronics cleanroom and 4,000 square meters of design, development, and advanced electronics production space.

This team is supported by our other strategically located global facilities throughout Europe and Malaysia. No matter where you are, ESCATEC is ready to meet your microelectronics assembly needs.  

READY TO MOVE YOUR MICROELECTRONICS PROGRAMME INTO PRODUCTION?

If you’re developing a new microelectronics product or looking to improve the manufacturability of an existing design, ESCATEC’s microelectronics specialists can help. Get in touch to discuss your project's requirements, request a quote, or learn more about how we can help you succeed.

Microelectronics assembly FAQs

What microelectronics assembly services does ESCATEC provide?

ESCATEC’s microelectronic services include SMT assembly, chip-on-board (COB), wire bonding, die attach, active alignment, cleanroom facilities, and quality assurance and testing. Our specialised MOEMS-related COB process steps include die bonding, wire bonding, and several encapsulation techniques.

Does ESCATEC support MOEMS and chip-on-board builds?

Yes. ESCATEC offers Micro-Opto-Electronic-Mechanical-System (MOEMS) development services and COB processes that include die bonding, wire bonding, and encapsulation methods such as glob top, dam/underfill, and optical clear encapsulation.

Can ESCATEC support prototypes as well as scaled production?

ESCATEC has end-to-end design, development, and manufacturing capabilities to seamlessly scale from prototypes to high-volume production. With 40 years of experience in the electronics manufacturing industry, we have honed our skills and capabilities to deliver flawless microelectronics assembly solutions at scale.

Explore ESCATEC’s full range of services

ESCATEC's manufacturing capabilities are complemented by enhanced support services for our clients, such as design and development support, test solutions, sophisticated supply chain management, postponement manufacturing and direct-ship outbound logistics.

We support customers from the prototype and industrialisation stages, through to the ongoing manufacture of complex, multi-technology PCBAs, in low, medium and high volumes.

We're experts in complex sub-assemblies and finished, tested, products. We offer turnkey electronics, mechatronics, cabinet assembly, system integration & test solutions.

ESCATEC offers a wide range of mechatronics solutions and supply chain experience - everything from ‘benchtop’ products through to ‘large format’ electro-mechanical machines. 

From simple CNC turned components to elaborate CNC milled assemblies, we cater to diverse sectors, including industrial electronic, transportation and medical device manufacturing.

A proven method of electronics manufacturing defect detection and prevention, flying probe testing also eliminates the requirement for dedicated fixturing.

At ESCATEC we use cutting-edge technology and equipment, to ensure that every injection moulding project we undertake meets the highest standards of quality and precision. 

Our experienced teams design, develop and manufacture high performance LED, laser, and lighting solutions. We ensure micro-optic needs for complex MOEMS products are met and delivered.

We specialise in electronics, software, mechanical, and system design and development. Following Design for eXcellence (DfX), Design for Manufacture (DFM), and VA/VE best practices, we turn your ideas into market-ready products.

Our unmatched NPI support is characterised by lean project management, comprehensive testing, robust supply chain management, and close collaboration with your teams to minimise risks, maximise results, and ensure product quality.

With our established global supplier partnerships, our experienced procurement, SCM, and logistics teams can identify the best sourcing options based on your needs. We supply a vast range of products to various sectors reliably and cost-effectively.

With our prototyping services, we are with you every step of the way, from schematic design to functional testing and validation. We work with you to refine your designs, creating a high-quality final product ready for mass production.

Whether you’re launching a new and improved product iteration or extending the lifecycle of your existing in-market products, our post-production capabilities help to maximise profits and keep you ahead of the competition.

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