SOLUTION

CNC Machining

ESCATEC offers cutting-edge CNC machining for customers who need precise parts and assemblies for electronic and mechatronic applications. Our service covers fast-turn in-house work as well as support for larger production requirements.

Machining with ESCATEC

ESCATEC provides CNC machining for OEMs that need precisely machined parts and assemblies for electronic and mechatronic products. Our in-house capability supports fast-turn projects and prototypes, while larger production runs are supported through a strategic partnership with Castle Engineering s.r.o., located adjacent to our two manufacturing facilities in the Czech Republic.

Key facts at a glance

Capabilities spanning simple CNC turned components to elaborate CNC milled assemblies.
Three Haas VF-2SSYT CNC vertical machines in Chomutov, with additional investment potential as demand grows.
Machine envelope: X = 762 mm, Y = 508 mm, Z = 508 mm.
Precision up to 0.01 mm.
We support a wide range of metals and production materials, from nylon to titanium, specialising in aluminium.
In-house support for fast-turn projects and prototypes, with larger runs supported by Castle Engineering s.r.o.
Value-added anodising available.

What machining capabilities does ESCATEC offer?

Our in-house machining capability is designed to support customers who need speed, precision, and responsiveness during development and early-stage manufacturing. Our machining capabilities are especially relevant for prototype work, pilot runs, urgent projects requiring a fast turnaround, and larger production runs.

We support:

Fast-turn machining projects and prototypes.
Simple CNC turned components.
Elaborate CNC milled assemblies.

For larger production runs, ESCATEC works with Castle Engineering s.r.o., located adjacent to our two manufacturing facilities in the Czech Republic. This helps us support customers with high-quality machined components, turnkey solutions and value-added services, including anodising.

Precision machining capabilities

ESCATEC’s machining offer is built around defined machine capability, repeatable precision, and material flexibility. Our facility in Chomutov is equipped with three Haas VF-2SSYT CNC vertical machines that offer:

Maximum machining dimensions of X = 762 mm, Y = 508 mm, Z = 508 mm.
Precision up to 0.01 mm.
12,000-rpm inline direct-drive spindle.
High-speed rapids on all axes.
Ultra-fast side-mount tool changer.

What materials can ESCATEC machine?

Our equipment is capable of machining a wide range of metals and production materials, from nylon to titanium. We currently specialise in aluminium and are well-positioned to expand our tooling for other materials as customer needs and requirements grow.

What makes ESCATEC’s machining capabilities different?

ESCATEC’s in-house machining capability is positioned to support a wide array of projects from prototype and fast-turn work through to larger production volumes.

This vertically integrated service is ideal when you need:

Fast turnaround for development projects and prototypes.
Small batch production with precision and consistency.
Larger production support through an adjacent strategic supplier.
A machining partner that can align with wider assembly and manufacturing requirements.

Advantages of choosing ESCATEC’s machining services

Exceptional precision machining: Achieving a precision of up to 0.01mm, every component is manufactured to the highest standards of accuracy and quality, crucial for producing intricate and complex parts required in modern electronic devices and mechatronic assemblies.

Increased production efficiency: The advanced features of our Haas VF-2SSYT machines help reduce cycle times and improve throughput, supporting more efficient production than manual machining for suitable applications.

Cost-effective solutions: Our investment in high-speed, high-precision CNC technology enables us to offer competitive pricing for complex machining. Reduced cycle times and increased production throughput contribute to cost savings that we pass on to our customers.
Scalability and flexibility: From small batch production to high-volume manufacturing, we are equipped to handle both prototype development and full-scale production runs with equal efficiency and precision.

How does machining fit into ESCATEC’s wider manufacturing offer?

Our advanced CNC machining capabilities are an integral part of our comprehensive electronics manufacturing services. This means customers can source machined parts as part of a wider manufacturing solution rather than as a stand-alone process only, making us an end-to-end design, development, and manufacturing EMS partner.

Whether you need a single precise part or a complete assembly ready for integration, ESCATEC’s machining capability is designed to support the broader performance, quality and delivery needs of your product.

CASE STUDY

Supporting configured mechatronics builds with precision control

A packaging equipment OEM needed configured electro-mechanical machines, spares, and accessories available for rapid global shipment. ESCATEC built an end-to-end manufacturing model with agile procurement, machining capability, lean production lines, functional testing, and fulfilment support. The result was a controlled process that kept complex mechanical assemblies, containing hundreds of machined parts, moving from order to shipment with minimal customer operational burden.

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Supporting configured mechatronics builds with precision control

OUR DESIGN, DEVELOPMENT, AND MANUFACTURING SERVICES

We offer comprehensive EMS services for OEMs looking to scale their business by outsourcing design & manufacturing.

Design, Development & DfX

Engineering support to improve manufacturability, testability, and  production readiness.

New Product Introduction

Structured NPI to move products from development into controlled production.

Manufacturing Capabilities

Prototyping, PCBA, microelectronics, box build assembly, mechatronics, machining, and injection moulding.

Test Solutions and QA

Test approaches to support verification and quality control during manufacturing.

Supply Chain Management

Procurement and supply chain coordination for build continuity.

Value-Added Post-Production Services

Servicing, repair, lifecycle management,  and logistics.

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Design & Development

New Product Introduction

Supply Chain Management

Plastic Injection Moulding

Test Solutions

Post Production

READY FOR PRECISE, HIGH-QUALITY PRODUCTION?

Whether you need a single, precise part, prototype support, large-scale production, or a complete machined assembly ready for integration, you can trust ESCATEC to deliver exceptional quality and reliability every time. Get in touch to discuss your machining project.

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Machining FAQs

1. What types of machined parts can ESCATEC provide?

ESCATEC can supply everything from simple CNC-machined components to elaborate CNC-milled assemblies. Our machining capabilities are well-suited for mechatronic applications where precision and repeatability matter.

2. Does ESCATEC do machining only for prototypes?

No. ESCATEC’s in-house capability is aimed at fast-turn projects and prototypes, while larger production runs are supported through a strategic supplier in close proximity to our Czech manufacturing facilities. This gives customers a route from early-stage work to higher-volume support.

3. What materials can ESCATEC machine?

ESCATEC’s current range of machines can handle a wide range of metals and production materials, from nylon to titanium. We currently specialise in aluminium products.

4. Does ESCATEC offer finishing or secondary services?

Our long-term supply partner, situated adjacent to our two mechatronic manufacturing units in Chomutov, can machine Polyoxymethylene, Stainless Steel, Steel, Aluminium, Delrin, and Tufnol, offering finishes such as anodising, polishing, sandblasting, tumbling, nickel plating, and tuftriding.

RESOURCES

When to approach an EMS provider

Take the first step towards a more efficient, streamlined manufacturing process.

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ESCATEC's manufacturing capabilities are complemented by enhanced support services for our clients, such as design and development support, test solutions, sophisticated supply chain management, postponement manufacturing and direct-ship outbound logistics.

PCB Assembly

We support customers from the prototype and industrialisation stages, through to the ongoing manufacture of complex, multi-technology PCBAs, in low, medium and high volumes.

Box Build Assembly

We're experts in complex sub-assemblies and finished, tested, products. We offer turnkey electronics, mechatronics, cabinet assembly, system integration & test solutions.

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Mechatronics

ESCATEC offers a wide range of mechatronics solutions and supply chain experience - everything from ‘benchtop’ products through to ‘large format’ electro-mechanical machines.

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Machining

From simple CNC turned components to elaborate CNC milled assemblies, we cater to diverse sectors, including industrial electronic, transportation and medical device manufacturing.

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Test Solutions

A proven method of electronics manufacturing defect detection and prevention, flying probe testing also eliminates the requirement for dedicated fixturing.

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Plastic Injection Moulding

At ESCATEC we use cutting-edge technology and equipment, to ensure that every injection moulding project we undertake meets the highest standards of quality and precision.

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Microelectronics

Our experienced teams design, develop and manufacture high performance LED, laser, and lighting solutions. We ensure micro-optic needs for complex MOEMS products are met and delivered.

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Design & Development

We specialise in electronics, software, mechanical, and system design and development. Following Design for eXcellence (DfX), Design for Manufacture (DFM), and VA/VE best practices, we turn your ideas into market-ready products.

New Product Introduction

Our unmatched NPI support is characterised by lean project management, comprehensive testing, robust supply chain management, and close collaboration with your teams to minimise risks, maximise results, and ensure product quality.

Supply Chain Management

With our established global supplier partnerships, our experienced procurement, SCM, and logistics teams can identify the best sourcing options based on your needs. We supply a vast range of products to various sectors reliably and cost-effectively.

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Prototyping

With our prototyping services, we are with you every step of the way, from schematic design to functional testing and validation. We work with you to refine your designs, creating a high-quality final product ready for mass production.

Post-production

Whether you’re launching a new and improved product iteration or extending the lifecycle of your existing in-market products, our post-production capabilities help to maximise profits and keep you ahead of the competition.

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