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    Our design, development & manufacturing capabilities

    Design, Development & DfX

    New Product Introduction

    Supply Chain Management

    Prototyping

    Microelectronics

    PCB Assembly

    Box Build Assembly

    Mechatronics

    Machining

    Plastic Injection Moulding

    Test Solutions

    Post Production

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    ESCATEC at a glance

    Everything you need to know about our company in one handy guide.

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    SOLUTION

    Plastic Injection Moulding

    With over 40 years of experience, ESCATEC provides plastic injection moulding for production-grade plastic parts with consistent quality and scalable manufacturing support. Spanning custom mould design, precision moulding, and quality control, we support demanding applications, including medical and automotive programmes, from prototype through to volume manufacture as part of our broader DfX, NPI and supply chain offering. 

    Plastic Injection Moulding with ESCATEC

    ESCATEC offers expert plastic injection moulding for OEMs that need reliable, robust plastic components. Our service scope includes custom mould design, material selection guidance, precision moulding, quality control, and support from prototype through to high-volume production.

    Key facts at a glance

    • Production capacity available in ESCATEC’s Penang and Johor Bahru facilities in Malaysia, and in Plovdiv, Bulgaria.
    • Over 120 dedicated plastic injection moulding staff in Penang and Johor Bahru collectively.
    • Capacity spans across horizontal 1K machines, 2K machines, and vertical machines, ranging in size from 15 to 460 tonnes.
    • Value-added secondary operations include ultrasonic welding, pad silk printing, hot stamping, laser bonding, and heat staking.
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    What plastic injection moulding services does ESCATEC provide?

    At ESCATEC, we offer a comprehensive suite of plastic injection moulding services, including:

    • Custom mould design for precise product specifications.
    • Expert material selection guidance for selecting the ideal materials for your project.
    • Precision injection moulding for intricate and complex parts.
    • Quality control with rigorous inspection and testing to ensure product integrity.
    • Scalable production solutions from prototypes to high-volume manufacturing. 

    Secondary after-moulding capabilities

    Alongside plastic injection moulding, we offer several backend and secondary value-added processes, including:

    • Ultrasonic welding for fast, precise, and clean joining.
    • Pad silk printing for flat, cylindrical, spherical, compound angles, concave, or convex surface types.
    • Hot stamping for durable surface marking and branding.
    • Laser bonding for processes that require no additional mechanical consumables for joining.
    • Heat staking for joining options without extra mechanical consumables. 
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    End-to-end design and production support

    ESCATEC’s wider service offering also extends to Design & Development, DfX, and NPI support, helping OEMs move from concept, prototype, and manufacturability review into stable production and beyond. Our plastic injection moulding capabilities are supported by our upstream engineering, industrialisation, and supply chain management teams. 

    OUR DESIGN, DEVELOPMENT, AND MANUFACTURING SERVICES

    We offer comprehensive EMS services for OEMs looking to scale their business by outsourcing design & manufacturing.

    Design, Development & DfX

    Engineering support to improve manufacturability, testability, and 
production readiness.

    New Product Introduction

    Structured NPI to move products from development into controlled production.

    Manufacturing Capabilities

    Prototyping, PCBA, microelectronics, box build assembly, mechatronics, machining, and injection moulding.

    Test Solutions and QA

    Test approaches to support verification and quality control during manufacturing.

    Supply Chain Management

    Procurement and supply chain coordination for build continuity.

    Value-Added Post-Production Services

    Servicing, repair, lifecycle management, 
and logistics.

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    CASE STUDY

    Industrialising home brewing systems for Unilever

    CASE STUDY

    Industrialising home brewing systems for Unilever

    Unilever needed to turn an in-home capsule tea machine concept into a high-volume consumer product. ESCATEC refined the initial design for efficient, reliable production and established a dedicated Malaysian factory, complete with injection moulding capabilities, to manufacture these beverage machines. The project demonstrates how early industrialisation support can help consumer products move from innovation brief to scalable production.

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    Industrialising home brewing systems for Unilever

    How does ESCATEC assure quality and compliance?

    ESCATEC produce thousands of complex plastic parts and components to very high tolerances, supplying demanding, highly regulated markets such as Medical and Transportation every day.

    To meet the stringent quality needs of sectors like these, we adhere to industry standards and certifications, including ISO 9001, ISO 13485, ISO 14001, and IATF 16949.

    Our strict inspection and testing procedures, sophisticated equipment, and continual investment in research and development guarantee that each product we mould meets the highest quality benchmarks, ensuring customer satisfaction. 

    Advantages of choosing ESCATEC’s plastic injection moulding services

    By partnering with ESCATEC, you gain access to numerous advantages:

     

    • Vertical integration: End-to-end prototype-to-production support.
    • Global market reach: Specialised plastic injection moulding in Malaysia and Bulgaria, supported by other strategically located facilities worldwide.
    • Speed to market: Our efficient processes and global coverage reduce lead times, bringing your products to market faster.
    • Cost efficiency: With our Value Engineering expertise and full supply chain management, we provide competitive pricing without compromising on quality.
    • Versatility: We can mould a wide range of parts, from small components to large enclosures.
    • Quality assurance: Our commitment to quality ensures defect-free products.
    • Collaborative approach: Your vision is our priority, and we work closely with you to bring it to life.

    READY TO PRODUCE PRECISE, HIGH-QUALITY PLASTIC PARTS?

    If you’re developing a new plastic product or component, or looking to improve the quality, scalability, or cost-efficiency of an existing part, ESCATEC’s plastic injection moulding services can deliver reliable finished parts. 

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    Plastic injection moulding FAQs

    What plastic injection moulding services does ESCATEC provide?

    ESCATEC’s plastic injection moulding services include custom mould design, material selection guidance, precision moulding, quality control, and support from prototype through to high-volume production. We also offer several secondary processes after moulding, including ultrasonic welding, pad silk printing, hot stamping, laser bonding, and heat staking.

    Where does ESCATEC manufacture plastic injection-moulded parts?

    ESCATEC’s plastic injection moulding is available in Penang and Johor Bahru, Malaysia, and in Plovdiv, Bulgaria. We also have a broader Asia-Europe footprint that includes Malaysia, Switzerland, the UK, and the Czech Republic, which helps OEMs with location-specific supply chain and regional support needs. 

    Can ESCATEC support projects from prototype to production

    Yes. ESCATEC offers prototype-to-production support, including prototyping, DfX, and NPI capabilities. Together, ESCATEC can support customers through product development, industrialisation, and ongoing manufacture, not only delivering finished moulded parts.

    What secondary operations are available after moulding?

    ESCATEC provides ultrasonic welding, pad silk printing, hot stamping, laser bonding, and heat staking as backend or secondary process capabilities. These value-added services matter when sourcing a part that is joined, marked, branded or prepared for later assembly. 

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    Explore ESCATEC’s full range of services

    ESCATEC's manufacturing capabilities are complemented by enhanced support services for our clients, such as design and development support, test solutions, sophisticated supply chain management, postponement manufacturing and direct-ship outbound logistics.

    PCB Assembly

    PCB Assembly

    We support customers from the prototype and industrialisation stages, through to the ongoing manufacture of complex, multi-technology PCBAs, in low, medium and high volumes.

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    Box Build Assembly

    Box Build Assembly

    We're experts in complex sub-assemblies and finished, tested, products. We offer turnkey electronics, mechatronics, cabinet assembly, system integration & test solutions.

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    Mechatronics

    Mechatronics

    ESCATEC offers a wide range of mechatronics solutions and supply chain experience - everything from ‘benchtop’ products through to ‘large format’ electro-mechanical machines. 

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    Machining

    Machining

    From simple CNC turned components to elaborate CNC milled assemblies, we cater to diverse sectors, including industrial electronic, transportation and medical device manufacturing.

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    Solutions

    Test Solutions

    A proven method of electronics manufacturing defect detection and prevention, flying probe testing also eliminates the requirement for dedicated fixturing.

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    Plastic Injection

    Plastic Injection Moulding

    At ESCATEC we use cutting-edge technology and equipment, to ensure that every injection moulding project we undertake meets the highest standards of quality and precision. 

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    Microelectronics

    Microelectronics

    Our experienced teams design, develop and manufacture high performance LED, laser, and lighting solutions. We ensure micro-optic needs for complex MOEMS products are met and delivered.

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    Design & Development

    Design & Development

    We specialise in electronics, software, mechanical, and system design and development. Following Design for eXcellence (DfX), Design for Manufacture (DFM), and VA/VE best practices, we turn your ideas into market-ready products.

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    New Product Introduction

    New Product Introduction

    Our unmatched NPI support is characterised by lean project management, comprehensive testing, robust supply chain management, and close collaboration with your teams to minimise risks, maximise results, and ensure product quality.

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    Supply chain management

    Supply Chain Management

    With our established global supplier partnerships, our experienced procurement, SCM, and logistics teams can identify the best sourcing options based on your needs. We supply a vast range of products to various sectors reliably and cost-effectively.

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    Prototyping

    Prototyping

    With our prototyping services, we are with you every step of the way, from schematic design to functional testing and validation. We work with you to refine your designs, creating a high-quality final product ready for mass production.

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    post production

    Post-production

    Whether you’re launching a new and improved product iteration or extending the lifecycle of your existing in-market products, our post-production capabilities help to maximise profits and keep you ahead of the competition.

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